Turned & machined components
Premium Bright Bars for Precision Components
Wear in machined components can cause severe operational inefficiencies. Our bright bars are engineered to minimize wear and ensure components are produced to exact dimensions.
The wear problem
Machined components often experience sliding abrasion and impact wear. This typically leads to reduced surface integrity and dimensional inaccuracy, resulting in costly rework or part failure.
Recommended plate by component
| Component | Grade | Thickness | Why |
|---|---|---|---|
| Gear Shaft | G12150 / 1.0736 | 10-30 | High wear resistance extends service life. |
| Spindle | 535A99 / 100Cr6 | 5-20 | Exceptional hardness for better load capacity. |
| Camshaft | 709M40 / 42CrMo4 | 20-50 | Improved toughness and fatigue resistance. |
| Bushings | 080M40 / C45 | 15-40 | Balanced ductility and strength for longevity. |
| Bolt | 080A42 | 8-20 | Reliable performance under high stress. |
Selecting the right plate
Assess wear conditions
Understand the specific wear mechanisms present in your application.
Choose appropriate grade
Select a grade that aligns with operational demands for strength and wear resistance.
Consider diameter precision
Ensure that the bright bar maintains tight tolerances throughout its length.
Evaluate machining capabilities
Select bars with smooth surfaces that require minimal machining for efficiency.
Questions engineers ask
How do I prevent wear on machined components?
Utilize materials with high wear resistance and appropriate hardness. Regular maintenance and inspections can also mitigate wear effects.
What grade is best for high-stress applications?
Grades like G12150 / 1.0736 and 709M40 / 42CrMo4 are ideal for high-stress situations due to their exceptional strength and toughness.
What is the significance of bar straightness?
Straight bars facilitate smoother feeding in automatic machining processes, reducing the risk of operational disruptions.
Why is surface finish important?
A clean surface finish reduces friction and prevents contamination during machining, leading to better dimensional accuracy.
Get a quotation for turned & machined components
Send drawings or part sizes and we quote plate, grade and cut-to-size options with mill test certificates.
Request a quotation