Tool & Die
Cold Drawn Bright Steel Bars for Tool & Die
In tool and die manufacturing, achieving precise dimensions is crucial. Our bright steel bars ensure that components are machined accurately without the need for roughing cuts.
The wear problem
The primary wear mechanism in tool and die applications is sliding abrasion, which causes gradual degradation of material surfaces. The first failure often occurs at the edges of machined components where constant friction leads to chipping and measurement inaccuracies.
Recommended plate by component
| Component | Grade | Thickness | Why |
|---|---|---|---|
| Injection Molds | G12144 / 1.0718 | 10-50 | Increased lifespan due to excellent wear resistance. |
| CNC Components | 080M40 / C45 | 5-25 | Enhanced machinability and surface finish for optimal performance. |
| Punches and Dies | 535A99 / 100Cr6 | 15-40 | Superior hardness and durability extending tool life in high-volume production. |
| Gear Shafts | 709M40 / 42CrMo4 | 20-60 | Robust strength and wear characteristics maximizing operational efficiency. |
| Load-Bearing Supports | G86200 / 21NiCrMo2 | 10-30 | Exceptional resistance to stress and impact, prolonging usage. |
Selecting the right plate
Choose the right grade
Selecting a grade tailored to your application enhances durability.
Consider thickness needs
Thickness affects stiffness and strength; assess based on application requirements.
Assess surface finish
Surface quality impacts machining effectiveness and tool life.
Calculate expected life gain
Understand how the right material choice can extend service life significantly.
Questions engineers ask
What is the best grade for high wear applications?
A grade like 535A99 / 100Cr6 is recommended due to its high hardness and wear resistance capabilities. This ensures longevity in demanding environments.
How do I choose the right thickness?
Thickness requirements depend on the application's load and dimensional stability needs. Consult engineering specifications for guidance.
Are all grades suited for CNC machining?
Most of our carbon and alloy grades are designed for excellent machinability and can be used in CNC operations. Choose specifically based on cutting speed and tool wear.
What's the difference between free cutting and alloy grades?
Free cutting grades enhance machinability with lower tool wear, while alloy grades provide superior strength and hardness for heavier applications. Selecting the right type is crucial for optimal performance.
Get a quotation for tool & die
Send drawings or part sizes and we quote plate, grade and cut-to-size options with mill test certificates.
Request a quotation